Round Steel Bar Induction Heating Furnace
The round steel bar induction heating furnace is a medium-frequency induction equipment specially used for heating metal round steel. Its working principle is based on the principle of induction heating. Joule heat is generated inside the round steel through the medium frequency induced current, thereby achieving the round steel heating effect. This heating method has the advantages of high efficiency, environmental protection, energy saving, etc., so it has been widely used in the field of round steel heat processing and heat treatment.
Introduce
The round steel bar induction heating furnace is mainly composed of a thyristor variable frequency power supply unit, an intermediate frequency power supply, an induction heating coil, a conveying pressure roller, an infrared temperature measurement system, a PLC control system, etc. Among them, the thyristor intermediate frequency power supply is the main power of the entire heating equipment. It adopts full digital control to realize thyristor frequency adaptation and load adaptation. The induction heating coil realizes temperature gradient design through variable turn pitch to improve heating efficiency. The conveying pressure roller adjusts the upper and lower pressure rollers so that round steel with different diameters can be fed at a uniform speed to ensure uniform heating. The infrared temperature measurement system is used to monitor the discharge temperature to ensure that the temperature difference is controlled within ±20°C.
The round steel induction heating furnace has a variety of uses, such as forging, quenching and tempering, rolling, etc. after heating the round steel. By accurately controlling heating temperature and time, different process needs can be met and product quality and production efficiency can be improved.
When operating a round steel induction heating furnace, you first need to set the temperature and heating time of the heating furnace according to the requirements of the workpiece. The round steel to be processed is then placed into the heating furnace, and the heating process is monitored in real time to ensure that the required temperature is reached.
Features
The production operation of the round steel induction heating furnace is simple, flexible in and out of materials, high degree of automation, and can realize online production;
The round steel induction heating furnace has fast heating speed for workpieces, less oxidation and decarburization, high efficiency, and good forging quality;
The heating length, speed, temperature, etc. of the workpiece in the round steel induction heating furnace can be accurately controlled;
The workpiece is heated evenly, the temperature difference between the core and the surface is small, and the control accuracy is high;
The sensor of the round steel induction heating furnace can be carefully manufactured according to customer requirements;
The round steel induction heating furnace has an all-round energy-saving optimized design, with low energy consumption, high efficiency, and lower production costs than coal-fired production;
The round steel induction heating furnace meets environmental protection requirements, has little pollution, and also reduces the labor intensity of workers.
In general, the round steel induction heating furnace is an efficient, environmentally friendly round steel induction heating equipment with wide application prospects. With the continuous development of science and technology, the performance and efficiency of round steel induction heating furnaces will be further improved, making greater contributions to the development of round steel heating processing and heat treatment fields.